As consumption rises alongside global population growth, with improvement of living standards as reflected in diversification of consumer needs, with expansion of non-apparel applications, and so on, the Draw-Texturing process is attracting growing attention not only for high speed production of regular yarn, but also for processing all kinds of combination yarn.
The ATF-series, TMT’s Draw-Texturing machines are the outcome of expertise and engineering strength acquired through many years of experience. They are the answer to needs arising from ongoing differentiation of products.
ATF-21
ATF-21 is a flexible machine which can produce not only regular to high-multi yarn, but special yarn such as value-added and differential products with the selection of V-type and M-type layout. The equipped IAD (Individual Automatic Doffer) will provide acurate package length & power saving.
The yarn path can be selected according to twe types (V, M type)
Feature
V Type
This is skillful in processing from fine to middle denier, also high multi yarn, nylon, and polypropylene, etc.
Also, it is possible to correspond to high speed processing of regular yarn.
M Type
This can correspond widely from general regular to a special yarn processing.
`This is skillful in processing from middle to heavy denier.
Developing special yarn
You will be able to install a special device under the 1st feed roller(FR1).
* Pre-I/L piping, FR0, FR01 device, hot pin
By using these devices, you will have various options in texturing different yarn, doubling, and wider yarn type capabilities.
Package Quality Improvement Individual Traverse
Take-up which gives further consideration to package quality can be realized by the adoption of a individual driven belt traverse mechanism. The take-up can be controlled for individual spindles by various programs, and take-up that avoids ribbons or suppresses bulges is also available.
IAD（Individual Auto Doffer）
Feature
IAD (Individual Auto Doffer) is installed in ATF-21 for the quality improvement. There are the following four advantages equipped with IAD.
(1)Improvement of full package ratio by random doffing
(2)Achievement of uniform package production by fixed length control
(3)A human mistake is controlled by automatic doffing, and the package quality improves.
(4)Operator’s load is reduced by automatic doffing. Achievement of labor saving and simplification.
TCS-2（Tension monitoring system）
Advantage 1
TCS-2 is useful for pruduction management.
A lot of fuctions of the tension monitor and production information, etc. support the quality control and production management.
Advantage 2
A number of machines can be managed by TCS-2 with the host computer through the network. (Option)
INQUIRIES ABOUT PRODUCTS
CONTACT FORMATF-1500
In recent years, manpower reduction and energy saving is required in the synthetic fiber industry due to labor shortage and soaring labor cost. ATF1500 consists of 384 spindles per machine having high productivity, high speed process by optimum yarn path and automated by equipped IAD. Contribute to facility cost and running cost by low machine design compared to previous machines.
High Pruductivity 240sp/MC => 384sp/MC
For the take-up configuration, instead of the conventional 24 spindles/span, 32 spindles/span has been realized. The number of spans has been extended to 12 spans (a total of 384 spindles) from the conventional 10 spans (a total of 240 spindles), with a production volume 1.6 times that of the conventional machines.
Twin-PAC
In recent years, sports wear and inner wear is getting more and more popular, leading to higher demands in fine denier process yarn used in those applications. The “Twin-PAC” was develop for those demands to achieve high efficiency production. The combination of the SZ multi friction twister, individual driven belt traverse and IAD will achieve high efficiency and will give you the optimum package for unwinding in the next process. Easily can be converted to normal winding stroke by exchangeable parts.
High Speed Processing HTH(High Temperature Short Heater) & SCP(Suction Cooling Plate)
In the twisting zone, in place of the conventional contact type vapor-phase heater and contact type cooling plate, the noncontact type HTH and SCP are mounted. HTH has a cassette type zigzag guide arrangement to prevent threads from vibrating with almost non-contact, achieving thread processing with low tension.
SCP employs our original suction-type cooling method. Almost non-contact thread running can be realized with only a few thread holding guides, allowing for thread processing at a tension as low as HTH. In addition, SCP employs a cooling method including an absorption mechanism for sudden thread action such as “passing the tail.”
Also, by combining HTH and SCP, a straight, low tension, and very short twisting zone (approximately 2m) can be achieved, and high-speed processing becomes possible.
Package quality improvements individual traverse mechanism
Take-up which gives further consideration to package quality can be realized by the adoption of a individual driven belt traverse mechanism. The take-up can be controlled for individual spindles by various programs, and take-up that avoids ribbons or suppresses bulges is also available.
Excellent manpower savings Individual automatatic doffer built-in
In order to increase the production efficiency of multiple spindle machines of 384 spindles/machine even more, a mechanism which automatically changes the thread at the IAD is built in. No manual change work is required to contribute to manpower savings. In addition, as two take-up packages can be stocked, this mechanism is also available for automatic package transfers. Our record of performance speaks for itself, as does our experience in stable changeover rates.
